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DISCO LIGHT BOX

Designed with an 80s aesthetic in mind, this Arduino controlled disco light box is sure to brighten the room with colorful light shows and a flashy display of ever-changing patterns!

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This decorative 80s themed light project brings the disco floor back into your room!

The ever evolving light patterns give off a dazzling display, day and night!

Controlled by an Arduino, the light box can be customized by uploading additional code, allowing the user to add lighting effects, program new button commands, and even connect it to the web to create an IOT device!

This design was inspired by a recent experience when I moved into my outdated 80s interior apartment. I had purchased new RGB LED smart bulbs to fill the dead sockets and was immediately obsessed with the color controls and mood lighting. I wanted to dive head first into the world of RGB lighting and create my own decorative LED lamp to add to the theme. I purchased this 484 individually addressable RGB LED light panel, which the product is designed around.

At the time, I only owned a 3D printer, which was malfunctioning most of the time, so I created some rudimentary prototypes before shelving the idea until I had a better way of constructing it. That's when I obtained my Glowforge Pro CO
2 laser cutter. Below you can follow my design process, from rough 3D prints to the final laser cut product.

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Prototyping

Sketches made in Procreate.
Designed in Solidworks and rendered in Cinema4d and Octane to simulate real world lighting effects.
Model built using the Glowforge Pro.

Prototype 1

The first prototype iteration involved trying a few different ideas within a rendering space and with a physical low fidelity prototype. The original idea was for the product to have a sculptural aesthetic, with glowing crystals or some other 3D formation above the LED panel. It would have been set on a desk or side table. Through experimenting, the crystals didn't have the desired effect, so a light diffuser and an 11x11 LED divider grid were used to achieve a 3D light projection effect.

Prototype 2

The second prototype was designed with laser cutting in mind. The final product is a jigsaw puzzle-like assembly process, with pieces slotting into one another. Once the outer walls are wrapped around the border, incorporating a 2.5mm living hinge on each corner, the structure is held rigidly together. In total there are 13 panels for the entire assembly. This design can be placed on a desk or hung up on a wall.

Parts & Assembly

Final Product

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